DISCFLO DISC MIXERS

NON-CONTACT, PULSATION-FREE MIXING FOR YOUR TOUGHEST JOBS

Other mixers shred product, stall in sludge, and wear out fast. Discflo Disc Mixers end the cycle of damage, breakdowns, and constant repairs.

With no blades or impellers, they mix the unmixable—delicate compounds, abrasive slurries, and entrained flows—without wear, foam, or failure.

WHY CHOOSE DISCFLO DISC MIXERS?

Most mixers rely on blades, paddles, or impellers to force fluids into motion, creating shear, wear, and constant maintenance. Discflo takes a different approach.

Our patented Discpac technology uses a series of smooth, rotating discs to move fluid through viscous drag, not impact. As they spin, a natural boundary layer forms around each disc, gently pulling fluid forward while shielding both your product and the mixer from damage.

Advantages at a Glance:

KEY FEATURES | DISCFLO DISC MIXERS

Smooth or Ribbed Parallel Discs

Rotating discs mounted perpendicular to the shaft set fluid in motion through non-contact flow. Smooth discs offer gentle mixing; ribbed discs increase turbulence for better blending without added wear.

Protective Boundary Layer

As the discs rotate, a thin layer of fluid naturally forms on each surface. This protective buffer shields both the mixer and your product from damage, even in aggressive applications.

Non-Contact, Pulsation-Free Mixing

Fluid is drawn through the mixer by viscous drag, not mechanical force. The result is smooth, laminar flow—no shear, no foaming, no emulsification.

No Radial Loads or Dead Spots

The Discpac design eliminates side-loading on bearings while driving full-tank circulation. That means no dead zones, even in corners or under variable flow.

Custom-Engineered for Your System

Your mixer is built to fit your process. Choose from disc sizes (8″–20″), motor options up to 500 hp, and a range of alloys or non-metallic materials. Tailored for batch or continuous mixing in any tank.

KEY BENEFITS | DISCFLO DISC MIXERS

Virtually Maintenance-Free

With minimal moving parts and no contact between product and equipment, Discflo mixers just keep running, year after year. Breakdowns are virtually unheard of. 

Protects Product Quality

No shear, no separation, no degradation. Whether it’s polymers, gels, or thick sludges, our mixers preserve material structure and blend integrity—from pharmaceuticals to paper stock.

Lower Operating Costs

Less wear means fewer parts and service calls, lowering total cost of ownership year after year. Need proof? Less than 5% of our business comes from spare parts.

High Uptime and Reliability

Handles variable flow, air-entrained fluids, thick solids, and foaming conditions without stalling, clogging, or vapor lock. If it flows, Discflo keeps it moving.

Safe, Clean Operation

Smooth, non-pulsing flow reduces pressure spikes and foam, resulting in more consistent dosing and a safer, more stable process.

Scales Easily to Any Tank Size

From small batches to 50,000-gallon digesters, Discflo’s concentric eddy flow ensures even, complete mixing—without dead zones or rework.

APPLICATIONS | DISCFLO Disc Mixers

INDUSTRIES WE SERVE

Water & Wastewater Treatment

Sludge, lime, digesters, air-entrained flows

 

Chemical & Petrochemical

Polymers, flocculants, corrosive blends

 

Food, Beverage & Agriculture
Viscous pastes, stringy slurries, organic solids

 

Pharmaceuticals & Personal Care

Emulsions, gels, shear-sensitive compounds

 

Pulp, Paper & Coatings

Fibrous stock, pigments, thixotropic fluids

 

Oil, Gas & Mining: 

Drilling fluids, abrasive tailings, heavy sludges

FLUIDS WE HANDLE
  • Large or stringy solids
  • Shear-sensitive materials
  • Viscous slurries and pastes
  • Abrasive or corrosive fluids
  • Gas/air-entrained liquids
  • High-solids content flows
  • Foaming or emulsifying materials
  • Fluids with variable flow or loading

BENEFITS | DISCFLO DISC MIXERS

No Pulsation icon
NO PULSATION
Excellent mean time to repair icon
EXCELLENT MEAN TIME TO REPAIR (MTTR)
No Pulsation icon
NO PULSATION
Excellent mean time to repair icon
EXCELLENT MEAN TIME TO REPAIR (MTTR)
Laminar flow logo
LAMINAR FLOW
High suction lift capability icon
HIGH SUCTION LIFt
no radial load logo
NO RADIAL LOAD
Laminar flow logo
LAMINAR FLOW
High suction lift capability icon
HIGH SUCTION LIFt
no radial load logo
NO RADIAL LOAD

MIX THE UNMIXABLE WITH DISCFLO

Protect your product. Reduce downtime. Lower your cost to mix. Let’s build you a smarter solution—tailored to your process.

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